Bro Armor

Specifications

U1 Sport — published targets.

Development targets, not measured results. Where a number needs a test to be honest, this page says which test.

Vehicle envelope

Length4.2–5.1 m
Width (excl. mirrors)1.75–2.10 m
Height1.05–1.50 m
Clearance to vehicle150–250 mm, all surfaces

Package, retracted

Side cassette1,800–2,200 mm × 110–140 mm × 120–170 mm
Rear cassette1,500–1,900 mm wide
System weight (target)70–95 kg
Stretch weight target≤ 65 kg

Structure

Arches4 primary, 2 secondary, telescoping
Arch materialCarbon composite over aluminium wear sections
Transparent shellHard-coated UV-stabilised polycarbonate, 100–180 mm nested segments
Indicative thickness3–4.5 mm roof / 4.5–6 mm lower sides, pending impact testing
SealingOverlapping shingled edges, EPDM/silicone, perimeter gutter and 4 drains

Actuation and power

Motors48 V BLDC, belt and lead-screw drives, absolute encoders
Obstruction detectionMotor current plus optical/ToF, independent mechanical end stops
BatteryDedicated 48 V LiFePO₄, 0.8–1.5 kWh target
ReserveGuarantees one full retraction
Deployment (target)35–60 s (prototype allowance 90 s)
Noise target< 55 dBA at 1 m

Climate

VentilationFiltered low intake, variable-speed blowers, protected high exhaust
SensingRoof / front / rear / ambient temperature, humidity
Environmental target−40 °C to +60 °C operating and storage
WinterHydrophobic coating, cold-rated seals, heated drain channels, snow-load monitoring

Security

Perimeter4 × 60 GHz mmWave presence nodes
Cameras4 × wide-angle, event-triggered
IntegrityConductive tamper loop, lock position sensing, 6–10 shock nodes
ConnectivityLTE/eSIM, GPS, Bluetooth/UWB

Ratings that do not exist yet. Hail, wind and ballistic performance are not published because they have not been tested. The validation plan is 5,000 deployment cycles, obstruction and emergency-release testing, water spray and drainage, dust ingress, temperature chamber, freeze/thaw, UV aging, thermal soak, hail simulation, vandal impact, wind, slope, battery drain and EMC.

Download the specification